Install the air filter case V, and then tighten the air filter case bolts W to the specified torque. Apply a thin coat of engine oil to the O-ring 2. The air filter element itself is made of water-repellent material, which prevents water from entering the engine. Connecting rod small end inside diameter a: 22. The valve clearance must be measured again and the above steps should be repeated if the measurement is still incorrect.
Remove the flywheel magneto bolts 4, and then remove the starter clutch assem- bly 5. Before stepping on your WaveRunner, make sure you read the owner's manual for information on operation and safety. Avoid contact with skin, eyes or clothing. Keep this manual handy and use it often. Spray the lubricant to the maintenance joint threads and the O-ring.
Perform the same lubrication procedure for joint hole. Hold the starter motor in a vise using alu- minum plates on both sides. Use the right tool in the right manner;. The 69J type oil fil- ter is also used on large outboard motors. To obtain the correct crankshaft- journal-to-crankshaft-journal-bearing clear- ance and prevent engine damage, the crankshaft journal bearings must installed in their original positions. Screw Handlebar cover Bolt Handlebar cover stay Reverse the removal steps for installation.
Rubber damper Band Not reusable Grease hose. Connect the tester leads to the main and fuel pump relay terminals 5 and 6 or to the terminals 5 and 7. The scavenge pump pressure feeds engine oil from the oil pan to the oil separator tank. Measure the coupling clearance a, and if necessary, add or remove shims 3 so that the clearance is within specification. Electro- lyte contains sulfuric acid.
Remove the oil filter cartridge and discard it. There's a lot that goes into owning a WaveRunner, but it should also be a rewarding experience. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use. Install the special service tools 3 and 4 into spark plug hole 1. Check the left operation button continuity. Install the joint hoses into the clip s properly.
Secure the cover with the retainers Install the seats. Oil breather plate bolt: 1st: 1. Flywheel puller 2: 90890-06723 Rotor puller 3: 90890-01080 2. Check the throttle lever for smooth operation. F Apply 4-stroke motor oil G Apply water resistant grease Yamaha grease A H Apply ThreeBond 1104J or ThreeBond 1280B I Apply molybdenum disulfide grease 1104J 1280B.
If the oil filter is also to be replaced, per- form the following procedure. Remove the bolts and the direct ignition coils. Yamaha Security Number of beeps System mode 1 beep Lock Unlock 2 beeps. Intake manifold bolt: 1st: 10 N·m 1. Create a condition so that a diagnostic code is recorded. Disconnect the ignition coil connectors.
Valve spring free length: Intake valve spring: 38. Relay Coil Power Input Line Inspection Check the power input line of the starter relay switch. Calculate the valve stem-to-valve guide clearance as follows. Tighten the spark plug to the specified torque. Service manuals are now for purchase as a hardcopy or an eBook. Avoid contact with skin, eyes or clothing. By changing to a water-cooled system, a more stable supply of electrical output has been achieved.
Lift the engine unit slightly, remove the shims m, and then lower the engine. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it. Reconnect the maintenance joint and make sure it tightened securely. Connect the negative battery lead to the main and fuel pump relay terminal 4. Fit the seal 1 into the groove in the bracket.
Rotate the valve lifter and check that it turns smoothly. Both the deck and hull are made of NanoXcel, which is 25% lighter compared to conventional materials. Tightening torque specifications for spe- 8 mm cial components or assemblies are provided in 10 mm applicable sections of this manual. Turn the impeller clockwise to loosen it. Disconnect the fuel injector couplers 1.